Scope:
This greenfield engineering project focuses on expanding TKF's subsea cable production operations. Bilfinger conducted a feasibility study to evaluate expansion options, assessing various potential locations before selecting Eemshaven in the Netherlands as the optimal site. The factory is designed to accommodate machines extending up to 260 meters, structures reaching 40 meters in height with a diameter of 26 meters, and foundations supporting installations weighing up to one million kilograms.
Key highlights
- Successful site selection and permits acquisition : Eemshaven was selected as the optimal location after assessing multiple options based on logistics, infrastructure, and regulatory feasibility. Obtaining the permits on time was critical for keeping the project on schedule.
- Meticulous engineering to design a state-of-the-art factory: Engineers focused on optimizing the layout for efficient production flow and safety. Advanced digital modeling and simulations helped refine the design, ensuring seamless integration of machinery and infrastructure. Sustainability and energy efficiency were also key considerations in the design process.
- Incorporation of massive machinery and structures within the facility: The factory wasbuilt to house equipment up to 260 meters long structures reaching 40 meters in height, and foundations supporting installations weighing up to one million kilograms. The facility‘s design ensures smooth operations while maintaining safety and structural integrity.
Bilfinger’s involvement
Bilfinger Engineering & Consultancy conducted a feasibility study before TKF selected the site. Their involvement spans the entire initial phase, including site selection, permits acquisition, coordination of the plant’s positioning and layout, and execution of detailed engineering for the factory‘s design.
Seamless collaboration
The partnership between TKF and Bilfinger Engineering & Consultancy thrives on mutual trust and shared goals. With approximately 10 different parties working simultaneously, Bilfinger Engineering & Consultancy played a pivotal role in managing information flow, fostering shared insights, and promoting collective problem-solving. Thanks to strong coordination and communication, the project successfully met key milestones despite a tight timeline.
Teaming up with the client
Bilfinger Engineering & Consultancy and TKF brought together highly experienced professionals who worked in close coordination. Short lines of communication allowed for rapid decision-making, minimizing delays and ensuring that challenges were addressed proactively. Their combined expertise enabled a smooth integration of technical and strategic elements throughout the project. With tight deadlines and complex requirements, strong collaboration was essential to maintaining momentum. Their shared commitment to excellence ensured that quality was never compromised despite the fast-paced environment.
The partnership between Bilfinger Engineering & Consultancy and TKF demonstrates how engineering innovation and strategic foresight drive project success.
Enhanced efficiency
The project showcases the limitless possibilities that collective effort and the pursuit of innovation can unlock in today‘s rapidly evolving technological
landscape. The factory’s design prioritizes seamless workflow integration, minimizing downtime and maximizing productivity. Advanced digital simulations and engineering optimizations ensure smooth operations, reducing inefficiencies and production bottlenecks. Smart automation and process optimization contribute to higher output with lower operational costs.
